Fill4Life is Fluitec’s approach to creating fluids that last the entire life of your equipment. No oil changes. No flushes. No surprises.
Customers using Fill4Life systems have extended turbine oil life up to 30 years—compared to the typical 5-year oil change cycle.
With Fill4Life, your fluids become an asset—not a consumable.
You’ll gain:
Most systems can be upgraded to Fill4Life with Fluitec products:
Our solutions are proven and independently verified by Solar Impulse and B Corporation. DECON AO and Infinity TO earned Solar Impulse’s 1000 Solutions Challenge—recognized for profitability, real-world use, and environmental benefit.
Across industries and continents, Fluitec solutions like DECON™ AO, ESP™, Boost™ VR+, and Infinity™ TO™ have been deployed to extend lubricant life, reduce downtime, and eliminate the need for unnecessary oil changes.
While many of our global case studies don’t directly reference the term Fill4Life, the technologies used align with its core principles—keeping fluids in service for the life of the asset through additive replenishment, contaminant control, and degradation by-product removal.
These examples show the impact of Fill4Life in action. Click on any of the images to read more.
Offshore turbines faced critical varnish issues and rising vibration alarms. Using Fluitec’s ESP, DECON, and Boost VR+ in a Fill4Life™ strategy, the team reduced MPC levels, avoided shutdowns, and restored system reliability across the fleet.
A petrochemical plant faced high bearing temps and MPC levels over 30. Using Fluitec’s VITA ESP III and DECON, the team reduced MPC to below 5 in just 4 days, stabilized performance, and avoided downtime—saving $361,000.
A German paper plant faced rising temps and deposits in a steam turbine gearbox. Fluitec’s Boost AO and Legacy ESP cleaned the system, lowered MPC levels, improved oil cleanliness, and prevented downtime—resulting in $1.1M in savings.
Three Australian power plant turbines showed rising MPC levels, risking outages. With DECON AO and a Fill4Life strategy, MPC dropped, antioxidants increased, and oil life extended—saving $742,000 and 24,500 liters of oil per turbine.
Two campus turbines in the U.S. faced rapid fluid degradation and frequent oil changes. After switching to Infinity TO with a Fill4Life™ approach, the system became deposit-free, bearing temps normalized, and oil life now exceeds 10 years—saving $67,000 and avoiding $1M+ in potential outage costs.
A chemical plant in Belgium faced seal oil leaks and high bearing temps. By using Boost VR+™, VITA ESP™, and Infinity TO™, they eliminated deposits, stabilized temperatures, and extended oil life—saving $169,000 and 15,000 liters of oil without needing a chemical flush.
